Best Survival Hats for Bushcraft, EDC, & Cold Weather
Your head happens to be a pretty important part of your body. Somebody in ancient Egypt thought it was a good idea to put a basket on their head one day, and the hat was invented. Now that people’s heads were protected from the elements, they could get a lot more done. Over the years, we’ve come a long way from that straw basket, but the principle is the same: wear a hat to protect your head from the elements and improve what you can do in various conditions.
The best survival hat may not be a straw basket, but this utility is the reason hats are important for survival. There are many different types and brands of survival hats to pick from. Plenty of hats can give you shade, keep you dry, or keep you warm, but the key is finding a versatile hat that is both durable and comfortable.
This is where we can help. We have plenty of combined experience with hats, wearing them every day, during military operations, and in survival situations. Plus, we have put in the research and testing just for this roundup. We selected four hats that rise above the rest, with good versatility, great durability, and, best of all, they are comfortable to wear.
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In this latest update of the best survival hats, we added more pictures, more test results, and adjusted prices. When you buy through our links, we may earn a commission. Disclosure»
Best Survival Hat
Tilley Wanderer Hat
Broad brim, vented, and clearly the best.
This hat is the standout by far, with impeccable quality backed by the best brand in the business.
*Price at time of publishing; check for price changes or sales.
I first became familiar with Tilley many, many years ago when I was giving guided kayak tours as a summer job. While I was navigating a marsh most of the hours of the day, I learned how important sun protection can be. The Tilley hats sold out of the shop were much more expensive than the fishing hats I wore, but the kayak shop owners swore by them. After I’d worn out another hot, absorbent fishing hat, I tried a Tilley… and never turned back.
Specifications
- Sizes: 6 (ranging 6-3/4 through 8)
- Color Options: 8
- Materials: 100% Cotton
- Features: Side vent screens, pull cord chin strap
- Weight: 5.4 ounces
Tilley also has great customer service and is known for their quality. Born in Canada with a mission to create the perfect sailing hat, the hats they designed grew to be the best for a wide range of outdoor activities. Everyone who owns one becomes a fan. If you are looking for a survival hat that you will wear every day, this hat will be your first choice.
Pros vs. Cons
It is preferred by outdoor professionals in a wide variety of climates. The hats fit like a glove and exert very little pressure to stay on your head, preventing headaches and marks even after you wear them all day. They are top-vented, water-resistant, provide SPF 50+ sun protection, are stowable, and have a secret pocket in the crown.
One downside to the hat is that it is a bit heavy, since it’s made of cotton duck fabric. It ships breathable, though, since its water repellent is DWR. I view that as another drawback, though, so I modified my hat after a while by applying fabric wax to it. This made it heavier and less breathable, but it performs in the woods and rain with water beading off. It’s better for bushcraft, but less effective in arid climates and on the beach.
This Tilley Wanderer Hat is perfect for any weather and has proven itself to be the best broad-brim hat on the market.
Best EDC Cap
Cache Cap
Versatile, comfortable, and discreet.
This stash cap has a whopping total of six hidden pockets, making it an EDC powerhouse.
*Price at time of publishing; check for price changes or sales.
Also available to buy at Amazon.
Wazoo is a well-known EDC gear company that specializes in adding capability to ordinary gear. This basic tactical hat they have made happens to be a work of art. It is extremely rugged- you can rub it around in the dirt on a mud run and then throw it in the washing machine afterward without any damage or deformation.
Specifications
- Sizes: One size fits most
- Color Options: 2 (with or without hook and loop patch)
- Materials: 100% Cotton Ripstop Nylon, Polyester liner
- Features: 6 hidden pockets, high-vis signaling interior
The Wazoo Cache Cap is lightweight and surprisingly comfortable for a ball cap right off the rack. The patch area on the front with the Wazoo logo is stylish but discreet enough to pull off with a gray man look. You can get it without the patch as well and in a few colors. Wear it everywhere, or stash it in your go bag. This hat will keep up.
Best Boonie Hat
Rothco Boonie Hat
Cheap, MILSPEC, and effective.
A solid, military-proven hat that is inexpensive enough for any survival kit.
*Price at time of publishing; check for price changes or sales.
We don’t conduct our reviews based solely on personal experience, but I will admit that I hold a soft spot for the boonie after my time in the service. These hats are awkward, floppy, and plain goofy-looking when they are worn out of a military context, but they sure do what they are designed for. This floppy hat isn’t as lightweight, comfortable, or ‘pretty’ as our top pick, but it is over 3 times cheaper, which can’t be ignored.
Specifications
- Sizes: 6 (ranging 6-3/4 through 8)
- Color Options: 8
- Materials: 55% Cotton, 45% Polyester
- Features: Side vent screens, pull cord chin strap
Rothco makes a pretty solid boonie, and is, of course, MILSPEC grade. The construction is 55% cotton and 45% polyester, and it has the signature attachment loops around the band and an adjustable chin strap. This hat is perfect for stowing away in a kit to have available in emergencies.
Grab a Rothco Boonie Hat to wear on adventures or stash it in your bug out bag.
Best Cold-Weather Beanie
M-Tac Grid Fleece
Inexpensive, layerable, and effective.
A versatile beanie that helps you smartly layer for cold weather.
*Price at time of publishing; check for price changes or sales.
With cold weather, you may have already seen me talk endlessly about layering, so I’ll keep it short. This beanie is layerable with other hats, jacket hoods, and even helmets- making it extremely versatile.
Specifications
- Sizes: 4 (S-XL)
- Color Options: 5
- Materials: 100% Polyester
- Features: Grid fleece pattern
- Weight: 1.4 ounces
There are plenty of size options and even a few construction options. You can get thicker options than the 220gsm grid fleece or beanies shaped to cover your ears more completely, but since we’re going for layerability, breathability, and moisture wicking are most important here.
This is where this inexpensive beanie excels. The grid pattern allows for great breathability; it’s like high-tech long underwear for your noggin. You layer on other hats, like a tracker or a wool hood, for warmth. Layer a helmet for tactical protection. Layer a rain hood for wet and cold conditions. You get the idea- versatility is what we want for survival, and this beanie fits the bill.
Get an M-Tac Grid Fleece Beanie for great on-the-go cold-weather headwear.
Comparison Table
| Survival Hat | Recommendation | Price* | Style | Materials |
|---|---|---|---|---|
| Tilley Wanderer | Best Overall | $67 | Brimmed | 100% Cotton |
| Wazoo Cache | Best for EDC | $36 | Cap | 100% Cotton Ripstop Nylon, Polyester liner |
| Rothco Boonie | Best for Tactical Wear | $16 | Boonie | 55% Cotton, 45% Polyester |
| M-Tac Grid Fleece | Best for Cold Weather | $13 | Beanie | 100% Polyester |
| 3M Thinsulate | $8 | Beanie | 100% Acrylic | |
| Condor Tactical | $16 | Cap | 100% Cotton | |
| Carhartt Beanie | $20 | Beanie | 100% Acrylic | |
| 5.11 Flag Bearer | $22 | Cap | 100% Cotton | |
| Icebreaker Merino 200 | $27 | Beanie | 100% Wool | |
| Columbia Bora Bora II | $30 | Brimmed | 100% Nylon | |
| Patagonia R1 Air | $39 | Beanie | 100% Polyester | |
| Black Diamond Light Knit Line | $45 | Beanie | 100% Polyester | |
| Outdoor Research Subriolet | $45 | Brimmed | 86% Nylon, 14% Ripstop Polyester | |
| Whitepeak Merino Wool & Possumdown | $50 | Beanie | 55% Merino Wool, 30% Possum Fibre, 15% Nylon |
The Hats We Compared
Tilley, Columbia, Patagonia, Rothco, 5.11, Condor, Outdoor Research, Black Diamond, Carhartt, Thinsulate, Icebreaker, Whitepeak, and more were researched, tested, and compared for this survival hat review. People come in a variety of sizes and shapes, but the products we picked have an excellent and consistent fit in the sizes we tried, and in reviews of other sizes. Comfort preferences can vary to a degree, but it is still easy to tell when the whole group decides that one hat is more comfortable than another hat. All of this information together helped us inform our recommendations.
Trackers, Carvers, Flap Hats, Balaclavas, Shemaghs, and More
There are many, many different types of hats that work in a survival situation. So why are all of these not in our top picks?
Tracker and Carver hats are some of the top hat types for extreme cold weather. But they are not great for any other situation. Their lack of versatility caused them not to show up as any of our top picks. Flap hats are great for providing sun protection, but they are also too specific an application to cover a wide range of possible situations. If you are about to go on an Antarctic excursion, pack a professional-grade tracker hat; otherwise, opt for a more versatile pick.
Balaclavas, Shemaghs, Keffiyehs, and Scarves are considered in their own category. Sure, they can cover your head in a survival situation- but their versatility puts them in their own class. Here is our review of shemaghs: The Best Shemagh for Survival.
Why Trust TruePrepper
For survival, clothing is an extension of the shelter concept relating to the survival rule of threes. Your head is the most vulnerable part of your body when it comes to exposure, so having sun, rain, hot, and cold weather protection is important.
I’m Sean Gold, the founder of TruePrepper and a USAF veteran. I’ve been wearing hats geared toward survival for decades now, continuously comparing them in a wide range of environments, from my local woods to sandy beaches to Appalachian mountaintops.
My testing for this review is based on my experience purchasing and wearing these various hats over the years. As an industrial engineer who worked with textiles, I can weed out quality issues pretty quickly, which has helped me hone in on the best survival hats for a wide range of situations.
What to Look For
The best survival hats have several important considerations to look for:
- Cost
- Quality
- Versatility
- Comfort
- Size/Weight
Below, we break down what each of these means for a great survival hat. When you get the right blend of these, you get a truly versatile high-performance hat with good value. Each consideration is important, for example: you don’t want to prioritize cost over comfort- a hat that is a pain to wear won’t help you out in a survival situation.
Cost of a Cap
When you are looking for a hat, you will find a slew of options with prices all over the place. First off, you can eliminate any type of ‘trendy’ hat or something to do with fashion. Aside from the grey man concept, looks are not important when it comes to hats. In fact, many of the better-performing hats look pretty ridiculous (ex: flap hats).
You should be left with hats that have prices that scale with quality. Some hats, like our top pick Tilley, cost a lot, but they have world-renowned quality and warranties to back them up. Other hats, like the budget pick Boonie, are cheap (by way of being made in China), but you can still rely on them to get the job done in a pinch.
How much you spend on a hat should depend on how much you plan on using it. If you are going to wear it every day, invest in quality. If not, save your money for more important gear and stow a cheap option in your bug out bag.
Quality and Dependability
With all of the different types of hats, many factors go into a hat’s quality.
One main factor all hats share is the fabric type and weight. Lightweight fabrics will not last as long as heavier fabrics, and the composition of the fabric will affect this. Waterproofing, UV resistance, abrasion, and pilling resistance all contribute as well. Brim hats can have metal, composite, or plastic wire to make the brim rigid. The plastic bill in a ball cap needs to be pliable enough not to break, but rigid enough to hold its shape.
With all of these considerations, one of the easiest ways to tell quality is to try the hat in person to feel the quality, see reviews on it, and get recommendations from trusted sources.
Versatility for Any Situation
Choosing the right kind of hat for a likely survival situation is important. If you live in the Arctic Circle, a very warm trapper hat would be perfect. If you’re in the Sahara, it might get just a little hot in a trapper. To deal with a wide variety of weather, hats can be just like clothing: layerable.
It is better to have a hat that performs well in warm, humid weather and adapt it to your conditions with an underlayer beanie, shemagh, bandana, etc. A brim is also useful for a wide range of climates and weather conditions.
Keep it Comfortable
In the military, combat helmets are a good example of why comfort matters. If you have a comfortable helmet, you adjust it less, don’t take it off as often, and are less likely to get a headache. Over the years, from the M1 to the PASGT, and then to the ACH and ECH, each model became more comfortable, and US warfighters less encumbered.
This principle applies to your survival hat, too. You might have some sort of amazing ‘survival hat’ with integrated MOLLE pouches, a massive brim, removable insulation, and a face shield- but all of that weight and the distraction of pulling stuff out of the storage pouches is going to cause you to wear the hat less.
And what’s the point of a hat if you’re not wearing it?
Size and Weight
The size and weight of a hat matter more when you have it around for EDC or put it in survival kits. Compact and lightweight solutions are king whenever it comes to these situations, so most of our picks trend towards the more lightweight options.
During my testing, I also weighed the various hats to see just how much weight they could possibly add to a bug-out or EDC bag.
Why Hats Are Important for Survival
When you think about it, a hat is sort of a portable shelter. If it’s a good survival hat, it will shelter you from the elements like extreme cold weather or the blazing sun at high noon. Shelter is one of the five pillars of survival, and the survival rule of three says we can’t live long without it. About 1,330 people die of extreme cold exposure in the US each year, and 670 from extreme heat. Nobody wants to become a statistic, and if you’ve been outside in either of those conditions, you already know a hat can help.
Hats have been helping humans survive and thrive for over 5,000 years. Ever since that Egyptian guy slapped that straw basket on his head back in 3200 BC, people have been wearing hats for survival or fashion (or both!).
Even beyond the immediate threat of exposure, brimmed hats can prevent long-term UV damage and associated melanoma. Skin cancer is no joke, and it is best to cover up with a hat and some sunscreen when you are outdoors for a long period.
Who Needs a Survival Hat?
Anyone with a head can benefit from the right hat in a survival situation. Most preppers have a go-to versatile hat as part of their wardrobe. Whether it’s a brimmed hat or a ball cap, a hat is great for working on projects, getting outdoors, or just getting stuff done around the home.
Because of their versatility, survival hats are an essential part of:
Survival hats are a suggested addition to some portable kits:
Whether you keep it in your closet, keep it in arm’s reach, or stow it away in a bag, a hat is a handy piece of clothing for anyone.
How We Review Products: We research thoroughly before selecting the best products to review. We have vast prepping and survival experience and bring in outside experts when needed. Hours on end are spent testing gear in stressful conditions and using specialized testing gear to verify claims. We assign performance criteria and impartially rate each tested item. Learn more about how we test.
Sources & References
Our analysis of the best hats for survival and prepping would be useless without crediting our sources and references. We leaned on these resources for the book knowledge that we paired with our practical military and emergency management experience. If you would like to learn even more about hats for survival, dig into our sources:
Amphlett, H. (1974). Hats: A History of Fashion in Headwear. Dover Publications. (Source).
Diffy, B., et al. (1992). Sun Protection with Hats. British Journal of Dermatology. (Source).
Sperber, A., et al. (1997). Mind Over Matter About Keeping Warm. The Lancet. Vol 349, Issue 9062. Pgs 1337 – 1338. (Source)
Conclusion
Survival hats are an important part of any prepper’s wardrobe.
As always, I suggest that you try your hat- even if you picked the budget boonie to stash in a go bag. Make sure it fits right, is comfortable, and won’t give you a headache. Finding out that your hat is not the best fit for you is something you want to happen now, not in the middle of an emergency. If you are looking to learn more about survival clothes, check out these articles we’ve written up:
See more of our expert-written guides, resources, and reviews in your search results – add TruePrepper as a preferred source.
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